Is Ponk Really Just Green Jowar? the Science, Nutrition, and Heritage
Mechanized grain processing cannot handle the fragility of tender sorghum. Modern threshers pulverize the watery grains, turning thousands of dollars worth of harvest into animal feed. As a result, the charcoal roasting process remains fiercely manual, demanding teams of experienced agricultural workers.
Harvesters cut the sorghum heads, called cobs or ponkda, tied into tight bundles of ten to fifteen stalks. Workers build shallow earthen trenches filled with hot charcoal and glowing embers from dried acacia wood. The entire bundle is thrust directly into the embers for 90 to 120 seconds.
The master roaster turns the stalks continuously with long iron tongs. The exterior leaves scorch and trap the intense heat, effectively pressure-steaming the kernels inside their natural husks.
Stalk Harvesting --> Charcoal Trench Roasting --> Burlap Threshing --> Winnowing --> Fresh Retail
(Predawn) (90, 120 Seconds) (Manual Beating) (Aeration) (Same Day)
Directly after the bundle emerges from the ashes, workers drop the smoking heads into heavy burlap sacks. Two workers beat the bags rhythmically against smooth river stones or hard wooden benches. This friction dislodges the roasted grain snack from the fibrous rachis without crushing the soft kernel.
Finally, workers winnow the pile using wide woven bamboo trays called soopas. They toss the grain repeatedly into the winter wind to blow away burnt chaff, leaving behind mounds of warm, pale-green beads ready for sale.